Aerospace company HAL to ready Nashik plant for production of Sukhoi Su-30MKI jets

In a significant move to strengthen India’s defence manufacturing and operational capabilities, Hindustan Aeronautics Limited (HAL) is set to revive its Nashik plant operations. The decision follows a major production order valued at USD 1.3 billion, approved in September 2023, for the manufacture of 12 new Sukhoi Su-30MKI fighter jets.
The Nashik facility, which was originally established as a dedicated manufacturing hub for the Su-30MKI, will now resume its operations to meet this immediate production need.
The plant’s revival is not only expected to enhance the IAF’s combat readiness but also support India’s broader push for self-reliance in defence under the ‘Make in India’ initiative.
In addition to the new production order, the Air Force is preparing to comprehensively upgrade 84 existing Su-30MKI fighter jets under the ambitious ‘Super Sukhoi’ programme.
Approved by the Defence Acquisition Council and awaiting final clearance from the Cabinet Committee on Security, this upgrade plan is set to cost approximately Rs 63,000 crore.
The ‘Super Sukhoi’ initiative is poised to significantly elevate the combat capability of these aircraft, integrating state-of-the-art Indian technology and advanced stealth features.
The upgraded ‘Super Sukhoi’ jets will include advanced radar systems with a range 1.5 to 1.7 times greater than current models, infrared search and track (IRST) sensors developed by Bharat Electronics Limited (BEL), and cutting-edge mission computers.
Enhanced electronic warfare suites, an upgraded cockpit layout, and modern weapon systems will further ensure these jets can operate in high-threat environments, positioning them in the league of fifth-generation fighter aircraft.
Additionally, the integration of manned-unmanned teaming (MUM-T) technology will enable these aircraft to coordinate with combat and surveillance drones.
The expected timeline for the completion of the ‘Super Sukhoi’ upgrade program spans several years, with initial phases projected to begin shortly after final governmental approval.
Experts expect that the full modernisation effort will unfold over the next 8–10 years, ensuring a phased enhancement of the Air Force’s capabilities.
Deliveries from the Nashik plant for the new Su-30MKIs are expected to commence within the next few years, providing an immediate boost to the IAF’s operational fleet.
The Nashik plant’s revival and the comprehensive ‘Super Sukhoi’ upgrades represent a pivotal step for India’s defence sector, boosting not only the IAF’s operational strength but also HAL’s manufacturing and technological expertise.
Deliveries from the Nashik plant and the subsequent enhancements are expected to significantly bolster India’s air capabilities, reinforcing the nation’s position as a key player in regional defence and security.
This strategic effort will also stimulate local industry, enhance indigenous research and development, and support skilled employment within the defence sector.